IVS fair was a success!
Participation in the 5th edition of IVS was a success!
The fair, representing one of the most important events in the Oil&Gas valve technologies and flow control industry, attracted 15,000 visitors from 69 countries, spanning all five continents.
At our booth, the interest in advanced solutions in PTA and laser cladding was extremely high.
We are grateful to all the companies that visited us, discussed their needs, and sought collaboration: we look forward to returning to you with customized projects.
- 1 to IVS: we’re waiting for you in Bergamo
🔔 Tomorrow kicks off the IVS Industrial Valve Summit in Bergamo, one of the most important events in the Oil & Gas valve technologies and flow control sector.
Our experts are ready to welcome you with advanced solutions in PTA and Laser cladding, designed to ensure high-quality welds and reliability.
Don't miss it out!
👉 Visit us at booth 98 in Hall A to discuss your specific needs and discover how our systems can enhance your production.
Industrial Valve Summit:the countdown has begun
On May 15th and 16th, Commersald Impianti will be waiting for you in Bergamo for IVS. The Industrial Valve Summit is one of the most significant international events in the industries of Oil & Gas valve technologies and flow control.
Inside our booth, you'll have the opportunity to discover advanced solutions in PTA and Laser cladding, technologies that ensure high-level welds and great reliability.
Save the dates: our experts will be waiting for you at booth 98 in pavilion A, ready to welcome you and discuss your specific needs.
Don't miss the chance to find out how our equipment can help improve your production.
Last days at SAMUEXPO 2024
Immerse yourself in the technological innovation of Commersald Spa at SamuExpo Pordenone, discover the new KLW 35/45/65 portable laser welder and experience first-hand the excellence of KOY consumable materials.
Fiber laser welding finds its excellence in Commersald solutions.
In particular, the KLW portable laser welders stand out for:
🔧 Extreme versatility on a wide range of metallic materials.
🔍 Possibility of integration into an automation system.
🏆 CE certification for maximum reliability.
🖥️ Smart Touch Panel for intuitive use.
📏 Compact design and air cooling for maximum convenience.
Don’t miss the opportunity to explore these innovative solutions!
We are waiting for you in pavilion 2, stand 30!
Commersald Spa at SAMUEXPO!
We are thrilled to announce Commersald Spa's participation in the prestigious SAMUEXPO fair, the leading reference point for sectors related to tool technologies, mechanical processing, and robotics.
At the Commersald booth, you'll have the opportunity to discover our excellent range of consumable materials under the KOY brand, renowned for their reliability and superior performance. Furthermore, you can experience firsthand the quality of our welding accessories, crafted to meet every need in the field of metalworking.
Our team of experienced technicians will be on hand to welcome you, answer your questions, and share the latest updates in our industry.
Don't miss the chance to explore the innovative solutions from Commersald Spa at the SAMUEXPO fair!
We look forward to meeting you at Pavilion 2, booth number 30.
Robo340, the new robotic island from Commersald Impianti
Reliability, innovation and exceptional performance are the basis of Robo340, the new robotic island from Commersald Impianti, tailor-made for valve welding in the Oil & Gas industry!
This cutting-edge Cartesian axes system is driven by numerical control and allows the welding of valves ranging from 18 to 48 inches. Among its key features:
- Double rotary table
- 8 axes
- Double powder feeders
- Maximum load capacity of 6000 kg for each of the rotary tables
Robo340 is ready to set new standards of excellence in industrial automation, delivering highly advanced and customized welding solutions to meet the unique needs of the Oil & Gas industry.
Want to learn more? Contact us now!
Schweissen here we’re!
Schweissen here we’re!
Until September 15th, you can find us here.
Our experts are waiting for you to introduce the latest innovations in:
- PTAW and laser cladding systems with powder and wire
- Consumables for precise and durable welding in any condition
We are at booth A12 in hall 6. Don't miss it!
New edition of Schweissen & Schneiden
All set for a new edition Schweissen & Schneiden.
We are just a few days away from the most important event in the welding techniques industry, which Commersald will be participating in as a group.
Commersald spa and Commersald Impianti will showcase the latest innovations in consumable welding materials and our PTAW and laser cladding systems with powder and wire, which successfully used in different industries such as glass processing, automotive, pipe manufacturing and chemical industry.
Our technicians and sales representatives look forward to meeting you from September 11th to 15th at the Essen trade fair, booth 6A12 in hall 6.
Come visit us.
Cobalt Alloys as filler material for plungers in the glass industry
Introduction
When it comes to glass, the first thing that pops to mind is definitely the finished product. We are therefore talking about bottles and glasses for food and beverage, perfume bottles, pharmaceutical and injectable containers and so on. When it comes to the welding in glass, however, only the few interested and experts in the field are able to recognize the importance of this process that, despite representing a tiny part in the entire cycle of creation of the artifact, directly and decisively affects productivity in the glass factory.
The Challenge
Nickel based alloys (Ni Cr B Si) with hardness from 30HRC to 60HRC have always been the natural choice for hardfacing, especially plungers for glassworks. Historically then, the deposition of these powdered alloys has always been done by means of the oxyacetylene flame (OFW) or because of the process called High Velocity Oxigen Fuel (HVOF). However a major Italian bottle manufacturer contacted us to try to solve the problems of high temperature erosion at which their plungers coated in Nickel were subject during the operating times; therefore it has been suggested the use of Cobalt based alloys, more tender and workable but at the same time much more resistant to high temperatures.
Solution
The problems of using such cobalt-based alloys were mainly related to their high melting temperature (1375-1400 °C). In fact, this temperature was very close to that of the fusion of Cast Iron and Steel and, if a welding was carried out with OFW or HVOF, the base material would also be melted during the remelting process typical of the two processes.
The Benefits
The transition to Transferred Arc Plasma (PTAW) technology with Cobalt powder filler material has led to several advantages not only in terms of workpiece performance that from an operating time of about 92 hours (Nickel) has increased to 325 hours (Cobalt) but also on the productive level in general and, therefore, economic. First of all, it was no longer a layer of molten powder projected towards the metal as was the case with the OFW and HVOF methods, but a total metallurgical anchor that solved the critical issues related to the cooling of the piece itself. In addition, the volume of powder deposited and thus the percentage of dispersion with PTAW technology plummeted from 70% (HVOF) to 3-5% while maintaining the same depositing time – about 5 minutes.
The Testimony
Thanks to the resolutive intervention of our technical staff and the performance offered by our ROBONEXT P (PTAW) plant , the bottle manufacturer was able to solve the problems of high temperature erosion at which their plungers were subject in operation, greatly reducing downtime and lengthening the life times of the plungers themselves.
Commersald supports the Cooperative Madrugada Project
Commersald supports the Cooperative Madrugada Project
The goal of the project and its founder, Roberto Corrocher, Emeritus Professor of Internal Medicine at the University of Verona, is to establish a cooperative composed of local professionals, including medical personnel, nurses, technicians, teachers, and agronomists.
This training project aims to become a genuine laboratory for professional and social empowerment, fostering the development of a new conscious community equipped with models and tools for growth.
The project revolves around four fundamental points:
✔️ OPENING OF A PROFESSIONAL TRAINING SCHOOL
✔️ COMPLETION OF HEALTH SERVICES
✔️ LAUNCH OF AN AGRO-FOOD PLAN
✔️ COMPLETION OF THE SCHOOL CYCLE AND OPENING OF A SPORTS FACILITY
✔️ OPENING OF A RESIDENCE FOR VOLUNTEERS AND ECO-SUSTAINABLE TOURISM
Commersald had long wanted to contribute to a charitable initiative. The Cooperative Madrugada project immediately appealed to us due to its focus on children, who represent our future worldwide, and because of the practicality and structure of the project aimed at creating an autonomous community with significant social reference points.
We are aware that our contribution is modest, but we have great confidence in the potential of the project and the possibility that the collaboration established will be long-lasting and continue to grow year after year.